Vmax CV to TBI Instructions
V-max
Megasquirt/Microsquirt setup Instructions here
YOU MUST INSTALL A IMPACT, ROLL OVER, OR BANK ANGLE
SWITCH WHEN INSTALLING FUEL INJECTION!
1. Remove stock CV covers, springs and slides. Store these
carefully as you might want to go back to a stock configuration someday if you
sell the bike. Be careful not to lose the little o-ring at the bottom of the
stock CV housing, as you will use this.
Fig. 1
Fig.1
2. Install the small o-rings onto injector housings and lubricate with a
little grease then slide these into the bores. Fig. 2 Make sure deflector
is pointed down. Fig. 3
Fig.2
Fig. 3
3. Install a large o-ring in groove and install injector plate using the new
stainless allen screws. Fig. 4 and Fig. 5
Fig.
4
Fig. 5
4. Lube the inner o-ring of the injector and install the injector through
plate and into injector housing. Make sure that the wiring connector points in
the correct direction. If you turn the injector after installation make sure the
injector deflector is still pointing down as it may turn when you rotate the
injector. Now install hold down clip. (Caution do not over tighten, just snug is
fine. If you strip it out you will have to retap to a #10 screw, no big deal,
but why do it.) Fig. 6
Fig.6
5. Wiring connection. When wiring the injectors you will only use the wiring
terminals when you purchase your wiring connectors. Crimp on your terminals then
use heat shrink over them. There is not enough room for the plastic housings
that come with the connectors. The terminals fit very tightly, I have never had
one come loose. Fig. 7
Fig. 7
6. After you have your fuel system figured out and some type of
1/8" NPT fitting installed in your fuel rail, lube the outer o-ring and
install the fuel rail onto the end of your injector. Fig. 8, Fig. 9 and Fig. 10
Fig.
8
Fig.
9
Fig. 10
Any questions please feel free to email me. Jack@roadstercycle.com
or 310.766.5222 Evenings Pacific time.
Copyright Jack Fleming 2009-2013
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